Products

Every FUSION configuration delivers the same promise: integrated testing without the integration headaches.

FUSION systems scale from small-cell research to full module and pack validation, matching your current requirements while adapting to tomorrow’s needs:

• Current range – from microamp-level control for coin cells up to 3,200 amp total capability for high-power modules and packs
• Channel density – from a single channel to 192 channels for high-throughput testing
• Cell formats – cylindrical, pouch, and prismatic cells, plus modules and complete packs
• Testing applications – R&D characterization, cycle life, performance validation, and abuse testing
• Temperature range – standard –20 °C to +80 °C, with configurations available for automotive requirements

Whether you need maximum throughput for cell development or maximum power for EV validation, there’s a FUSION system built for your testing goals.

Applications:

• Aerospace & Defense – Avionics, MIL-STD-704, EMC compliance, 400Hz & wild frequency testing
• EV Charging & V2G/V2H Testing – On-board chargers, grid-tied inverters, smart grid simulation
• Energy Storage & Renewable Systems – Home ESS, solar PV/grid-tied inverter testing
• Industrial Power Simulation – Frequency conversion, harmonic analysis, transient simulations
• Smart Grid & Compliance Testing – IEC 61000, RTCA DO-160, IEEE 1547, and more

Applications

• Aerospace & Avionics – Frequency conversion (400Hz & wild frequency testing), MIL-STD compliance
• EV Charging & Power Electronics – On-board chargers (OBC), V2G/V2H testing, battery simulation
• Renewable Energy Systems – Solar PV/grid-tied inverter testing, home ESS & smart grid simulations
• Power Supply & Industrial Testing – AC/DC power supply evaluation, network server & data center testing
• Research & Development Labs – High-frequency power testing, compliance verification, transient simulations

High-Power 4-Quadrant AC & DC Power Source with Load Option

• Powerful & Versatile: 12kVA / kW to 21kVA / kW in a 4U chassis. Parallel units up to 168kVA/kW (single cabinet)or 252kVA/kW (dual cabinet).
• Multi-Phase Flexibility: Supports single-phase, split-phase, and three-phase configurations with AC, DC, or AC+DC output.
• Grid Simulation & Compliance Testing: Emulates real-world power grid conditions, simulating disturbances, harmonics, and interharmonics for accurate renewable energy testing (solar inverters, EV charging, microgrid, and UPS applications).
• Regenerative Efficiency: Over 90% energy recovery back to the grid reduces power consumption and operational costs.
• Advanced Control & Monitoring: SmartSource Suite enables remote control via an intuitive web browser interface with LAN, USB, GPIB, and RS232 connectivity.

4-Quadrant Programmable Load with Energy Recovery

• Powerful & Scalable: 6kVA/kW to 21kVA/kW in a compact 4U chassis. Parallel units up to 168kVA/kW per cabinet or 252kVA/kW in dual cabinets.
• Versatile Load Simulation: AC and DC load capability with single-phase, split-phase, and three-phase configurations.
• Grid-Ready Compliance Testing: Supports IEEE 1547, UL 1741, IEC 61000-3, IEC 61000-4 compliance testing.
• Energy-Efficient Regeneration: Returns over 90% of absorbed power back to the grid, reducing operational costs.
• Dynamic Load Emulation: Simulates linear and non-linear loads, harmonics, transient conditions, and waveform distortions.
• High-Speed Smart Control: SmartSource Suite for real-time test automation and remote monitoring.

High-Power AC/DC Load Simulator with PHIL Interface

• Scalable Power Density: Available in 30kVA/kW, 45kVA/kW, and 55kVA/kW models, with parallel cabinets up to 550kVA/kW.
• Versatile AC/DC Load Capability: Supports single-phase, split-phase, three-phase, and multi-channel configurations.
• Dual Constant Power Voltage Ranges:
  • AC Voltage: 5-220V L-N / 9-380V L-L & 5-440V L-N / 9-760V L-L
  • DC Voltage: 0-335Vdc & 9-650Vdc
• Advanced PHIL Interface (Option H): High-speed analog I/O for real-time frequency, voltage, and current control.
• Regenerative Power Efficiency: Returns over 90% of absorbed energy back to the grid, reducing operational costs & heat dissipation.
• Dynamic Load Simulation: Simulates harmonics, transient conditions, and waveform distortions for real-world power testing.
• SmartSource Suite for Remote Control: Web-based monitoring and test automation via LAN, USB, GPIB, and RS232.

• High Accuracy & Precision – Achieves ±30 ηA accuracy on multi-current range channels, ensuring reliable and consistent results.
• Scalable Configurations – Choose from 1 to 16 channels across three series configurations, providing flexibility to expand as testing needs grow.
• Compact & Space-Efficient Design – Desktop form factor saves space while maintaining full testing capabilities.
• Comprehensive Data Collection – Log current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Versatile Applications – Ideal for cell and battery testing, fuel cell testing, super-capacitor testing, thermal battery testing, qualification testing, and more.
• Turn-Key System – Pre-configured software and hardware bundles ensure quick deployment and easy setup.
• Advanced Software Integration – Seamlessly integrates with Maccor’s proprietary software for automated testing, data analysis, and reporting.
• Safety & Reliability – Designed with built-in safety features to protect both users and equipment.
• High-Speed Data Logging – Collects high-resolution data for in-depth performance analysis and characterization.
• Multiple Test Modes & Sequences – Supports constant current, power, resistance, pulse, and custom waveforms for comprehensive testing scenarios.

The Maccor Cell, Battery, and Module Test Systems are perfect for:

• Battery and Cell Testing
• Module and Pack Testing
• Fuel Cell & Super-Capacitor Testing
• Research & Development
• Quality Control & Manufacturing

• Electrical energy is returned to the AC grid during discharge
• 100% duty cycle standard – No system power limit, test channel rated for continuous operation at full power, allows use in testing very high power storage batteries and EV systems
• Drive Cycle Simulation – Waveforms can be imported into the test procedure to increase test efficiency and reduce potential operator error
• Local emergency cut-off switch, automatic shutdown on loss of AC power, reverse voltage protection, internal circuit breakers – Provides a high level of safety
• Automatic scaling of data in W/kg or C-rate for drive cycle simulation programs and other test procedures – Reduces operator workload
• Real-time data and graphics – Allows battery performance to be visually monitored at any time as the test progresses

• Addressable Chamber Controllers allow multiple chambers to be controlled on a single Maccor test system.
• Chamber Temperature Set Points are set directly from Maccor’s Test System Software as a step in the test procedure.
• The compact design allows the chamber to easily fit onto a benchtop.
• If bench top and floor space are limited, the 7U height and compact design make it possible to stack up to four chambers in a standard 19” industrial rack cabinet.
• Electrical feedthroughs allow electrical connections inside the chamber while maintaining a maximum seal.
• Optional interface board can be installed inside the chamber to allow a plug-in interface that can accommodate Maccor’s molded Kelvin and coin cell holders.
• Large 3” (76 mm) diameter cable portal on the right side of the chamber.
• Non-Conducting Powder Coated Interior.

• High-Density Testing – Up to 192 test positions per rack or 32 positions per desktop unit, ensuring high-throughput testing.
• Independent Operation – Each test position operates independently, enabling simultaneous testing of multiple cells under different conditions.
• User-Programmable Multi-Step Testing – Configure constant current, power, voltage, or resistance test sequences with easy-to-use software.
• Precise Data Logging & Analysis – Logs current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Real-Time Monitoring & Control – Data can be viewed, plotted, and analyzed in real-time, providing instant insights into cell performance.
• Compact & Scalable Design – Available in desktop models (32 positions) and rack-mounted configurations (up to 192 positions per rack).
• Seamless Integration – Powered by Maccor’s standard test system software, ensuring consistent performance and compatibility with existing systems.
• Turn-Key Solution – Supplied as a complete system with PC and software, ensuring quick deployment and easy setup.
• Advanced Safety Features – Includes automatic shutdown on power loss, reverse voltage protection, and internal circuit breakers for safe operation.
• Versatile Applications – Suitable for single-cell testing, R&D, quality control, battery performance evaluation, and cycle life testing.

• Advanced Formation Schedules – Supports up to 18 test steps with subroutines, allowing complex formation programs for Lithium-Ion and Lithium Polymer cells.
• High Channel Density – Configurable with 512 to 2048 test channels, supporting large-scale production and pilot line testing.
• Accurate Data Logging & Analysis – Logs Voltage, Current, Time, Capacity, Energy, and Cycle with high-speed data acquisition at 200 data points per second.
• Flexible Test Modes – Supports Constant Current, Constant Voltage, Constant Power, and Constant Resistance operating modes.
• Seamless Transition from Constant Current to Constant Voltage – Ensures smooth and accurate formation with no interruptions or spikes.
• High Accuracy & Resolution –
  • Voltage Measurement Range: 0 to 5V
  • Voltage Accuracy: ±5 mV
  • Voltage Resolution: 16-bit
  • Current Resolution: 16-bit
• Intelligent Cell Grading – Customizable grade profiles allow cell grading based on performance, ensuring consistent quality control.
• High Scalability & Flexibility – Combine channels in parallel to increase current capability, supporting dynamic testing requirements.
• Advanced Safety Features – Includes automatic shutdown on power failure, status recovery, and reverse voltage protection for safe operation.
• Turn-Key Solution – Complete system with PC computer and software, ensuring quick deployment and easy setup.
• Comprehensive Data Management – Automatic report generation, data backup, and processing with the MIMS Server Application.

• Enterprise-class server.
• Maximum system uptime
• Designed to run 24×7, 365 days a year
• M7© – Hosts up to 7 virtual machines representing 7 desktop computers
• M22 © – Hosts up to 22 virtual machines representing 22 desktop computers
• Server OS hosted on 2 Enterprise-grade SATA-SSD drives, RAID1
• Virtual Machines hosted on shared array qty of eight (14TB) Enterprise-grade SAS-3 hard drives, RAID6
• 2 Enterprise-grade PSU’s, 2 fans, 2 SATA Drives, 8 SAS-3 drives, all of which are hot-swappable CRU’s (customer replaceable units)

Efficient and Precise Cell Balancing

The Maccor Cell Balancer is engineered to:

• Independently charge and discharge each cell within a string, maintaining equal voltage levels across all cells.
• Optimize battery pack performance by preventing cell overcharging or over-discharging, ensuring longer cycle life and enhanced safety.
• Balance up to 8 cells per unit, with the ability to expand to larger battery packs by connecting multiple balancers in series.

Seamless Integration with Maccor Test Systems

The Maccor Cell Balancer is designed to integrate seamlessly with Maccor’s Mactest32.exe software, allowing users to:

• Incorporate cell balancing steps directly into their test procedures.
• Control and monitor cell balancing with real-time data visualization and automated data logging.
• Customize balancing parameters, including charge and discharge currents, ensuring precision and flexibilityfor different battery chemistries and configurations.

• Advanced Multi-Level Pulse (AMLP) – Design complex pulse profiles with up to 15,000 levels for high-precision battery testing.
• Ultra-Fast Data Collection – Log data at 1 kHz across multiple channels with 20 kHz sampling for the first milliseconds, capturing critical transient events.
• High-Resolution Step Length Control – Specify test steps as short as 750 microseconds with 1-microsecond increments, enabling ultra-fast dynamic testing.
• High-Speed Set Point Lock-In – Achieve setpoint stabilization in as little as 1 millisecond, ensuring accurate and consistent results.
• Customizable Waveforms – Stream external text test files with programmable waveforms, supporting constant current or power modes with 1-millisecond increments and 1-microsecond resolution.
• Unmatched Flexibility – Run multiple unique waveforms in a single test without limitations on the number of levels.
• Comprehensive Data Logging – Log data on current, voltage, time, and other factors continuously, providing comprehensive performance insights.
• Optimized for Complex Testing – Ideal for cycle life testing, pulse power characterization, impedance measurements, and battery performance evaluation.
• Scalable and Modular Design – Expand testing capabilities by integrating multiple Series 6000 units, ensuring scalable solutions for R&D and production environments.

The EME Guard Plus is a lightweight and robust personal protection monitor designed to ensure the safety of workers operating near electromagnetic field (EMF) emitters such as antennas, radars, and base stations. With a frequency range of 1 MHz to 40 GHz, this device continuously monitors and records EMF exposure levels while providing immediate audio, visual, and vibrating alerts when exposure exceeds predefined safety thresholds. Customizable alarm settings and a triaxial isotropic probe ensure accurate and reliable measurements.