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BOLAB ISO 7637-4 Test System

BOLAB ISO 7637-4 Test System

The complete turnkey solution for testing high-voltage transient emissions and immunity under ISO 7637-4 standards.

Key Features:

  • Full ISO 7637-4 compliance
  • Pulse A: Switching noise simulation (100 kHz–10 MHz)
  • Pulse B: Low-frequency sinusoidal testing (3 kHz–300 kHz)
  • 75W high-power RF amplifier for clean signal output
  • Configurable burst generation (1–1000 cycles)
  • Galvanically isolated digital I/O and EUT interlock
  • Scalable and modular hardware for custom test setups
  • Integrated overvoltage and transient protection
  • WaveMaster software with graphical waveform creation
  • Compatible with LabView, Python, C++, and more

 

SKU: BOLAB_ISO_7637_4_Test_System Categories: ,



Description

ISO 7637-4 Test System by BOLAB

The BOLAB ISO 7637-4 Test System is a cutting-edge, turnkey testing platform engineered for full compliance with ISO 7637-4 standards. Designed for electrical transient conduction testing along shielded high-voltage supply lines, it offers complete coverage of Pulse A and Pulse B disturbances for electric and hybrid vehicle components.

High-Voltage Transient Testing with Pulse A

Pulse A testing simulates switching noise caused by high-voltage MOSFETs and IGBTs in automotive systems. This test setup delivers sinusoidal bursts between 100 kHz and 10 MHz using a 75W RF amplifier, producing clean, repeatable waveforms. The system includes an interference generator, directional coupler, and balun for single or dual-phase burst coupling.

Key Pulse A Capabilities:

  • Burst waveform: 1, 2, 5, or 10 μs
  • Frequency range: 100 kHz to 10 MHz
  • Configurable: 1–1000 cycles, 1–255 packets
  • Generator output: Up to 100 Vpp
  • Real-time triggering and peak detection

Sinusoidal Immunity Testing with Pulse B

The Pulse B module enables low-frequency sinusoidal testing for components affected by harmonics from power grids and electric drive systems. This continuous sine wave output ranges from 3 kHz to 300 kHz, with up to 30 VRMS output voltage and 16 ARMS current capacity. An integrated 1:1 transformer protects high-voltage circuits and ensures safety and isolation.

Pulse B Highlights:

  • Frequency range: 3 kHz to 300 kHz
  • Output voltage: 30 VRMS (up to 250 kHz), 25 VRMS (250–300 kHz)
  • Output current: 16 ARMS
  • Overvoltage protection and system stability

Technical Overview Table

Component Specifications
RF Generator 100 kHz–10 MHz, CW & Burst, USB/LAN interface
RF Amplifier Output 75W, 100 kHz–400 MHz
Output Voltage (Pulse A) Up to 100 Vpp
Output Voltage (Pulse B) Up to 30 VRMS
Output Current 16 ARMS (Pulse B)
Burst Generator Cycles 1–1000, adjustable burst settings
Monitoring Peak power meter, digital I/O, EUT interlock
Control Software WaveMaster (graphical waveform + DAQ)
Safety Features Overvoltage protection, galvanic isolation
Power Supply Options 27 kW or 36 kW dynamic DC supply

 

Waveform Automation with WaveMaster Software

The test system is controlled by WaveMaster, BOLAB’s proprietary software suite that offers waveform creation, signal monitoring, and test automation. The software supports importing real oscilloscope signals, real-time graphical data display, and integration with test platforms like LabView, Python, and CANoe.

Scalable ISO 7637-4 Test Platform

BOLAB’s test system is fully modular and expandable. You can add:

  • Additional burst generators or RF amplifiers
  • High-voltage artificial networks (HV-AN)
  • Shielded boxes and flange plates for better EMC protection
  • Human-machine interfaces and safety relays

This makes the system suitable for a wide variety of automotive, aerospace, and industrial applications requiring advanced EMC compliance.

Use Cases

  • Automotive and EV EMC compliance
  • Shielded high-voltage line transient testing
  • Component-level immunity verification
  • Battery and inverter protection testing
  • Grid harmonics simulation in electric propulsion

Why Choose the BOLAB ISO 7637-4 Test System?

  • Complete ISO 7637-4 compliance
  • High-accuracy Pulse A & B simulation
  • Clean sinusoidal outputs with low distortion
  • Built-in protection and diagnostics
  • Modular, scalable, and customizable hardware
  • World-class support and software integration

Whether you’re a Tier 1 automotive supplier or an advanced testing lab, the BOLAB ISO 7637-4 Test System is the smart, future-ready choice for high-voltage transient testing.

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Additional information

Models

BLS 300-7637-4-A, BLS 300-7637-4-B, BLS CT-7637-4, BLS AN-7637-4 x2, BLS 400-6361, BLS 27/54-1500 1C, BLS 100-SSM-TS-12

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