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CAR AWG 6000 Battery Simulator

CAR AWG 6000 Battery Simulator

The CAR AWG 6000 is a high-performance, 4-quadrant battery simulator designed for EMC testing on vehicle supply lines. This powerful unit delivers precise voltage variations up to ±70V and 200A, compliant with international automotive standards.

Key Features:

  • 4-quadrant voltage/current amplifier
  • Battery simulation up to ±70V and 200A
  • Compliant with ISO 7637-2, LV 124, LV 148, and more
  • Arbitrary waveform generation at 20MSa/s, 16kSa
  • Bandwidth up to 1 MHz for small signals
  • Simulates pulse 2b, pulse 4, crank profiles, and AC ripple
  • Selectable output impedance: 0–200 mΩ
  • Overvoltage and overcurrent protection
  • Integrated impulse recording function (IRF)
  • Remote control via CAR-Remote software and Ethernet

 

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Description

Powerful and Precise Battery Simulation for Automotive Testing

The CAR AWG 6000 Battery Simulator is HILO-TEST’s flagship solution for precise and repeatable battery voltage simulation. Designed for EMC testing on vehicle supply lines, this 4-quadrant system provides the performance required to meet the most demanding international standards like ISO 7637-2, ISO 16750-2, LV 124, LV 148, and manufacturer-specific protocols (BMW, VW, GM, Ford, etc.).

Advanced EMC Testing Capabilities

Built to simulate real-world disturbances, the CAR AWG 6000 can generate dynamic voltage events such as:

  • Pulse 2b and Pulse 4
  • Engine starting profiles
  • Superimposed AC ripple
  • Custom voltage variations

With up to ±70V and 200A output, it easily covers high-current applications, including modern EV and hybrid powertrains.

Waveform Generation with High Resolution

The system features a 14-bit arbitrary waveform generator supporting:

  • Sample rate: 20MSa/s
  • Memory depth: 16kSa
  • Segmented signals: DC, sine, ramp, sweep, exponential
  • Bandwidth: DC–1 MHz (small signal), 200 kHz power bandwidth
    This ensures highly accurate simulation of complex real-life voltage profiles.

Optimized for Accuracy and Safety

The CAR AWG 6000 ensures exceptional performance and protection:

  • Selectable output impedance from 0 to 200 mΩ
  • Residual noise output: <62 dBV
  • Signal-to-noise ratio: >97 dBV
  • Fast slew rate up to 70V/μs
  • Active overvoltage and overcurrent protection
  • Thermal protection via integrated fans and heat sinks

Seamless Control and Documentation

Using the CAR-Remote software, engineers can:

  • Remotely operate the unit via Ethernet
  • Execute manufacturer-specific or custom test profiles
  • Record waveform responses via Impulse Recording Function (IRF)
  • Create standardized test documentation compliant with IEC 17025
  • WaveMaster and AnyWave control integration further support waveform generation, visualization, and real-time analysis.

Technical Highlights

Parameter Specification
Max Voltage Output +70V / -30V (±75V peak)
Max Current Continuous 200A / Short-term 400A (10 ms)
Output Impedance Adjustable: 0–200 mΩ
Signal Bandwidth DC–1 MHz (small signal)
Arbitrary Waveform Memory 16,000 points
Sampling Rate 20MSa/s
Control Interface Ethernet, external trigger, warning lamp outputs
Dimensions (rack version) 34HE Rack, approx. 120kg

Standards Compliance

The simulator is built in full alignment with key automotive EMC and electrical standards:

  • ISO 7637-2 & ISO 16750-2
  • ISO 21848-2
  • LV 124 (VW80000), LV 148
  • SAE J1113
  • OEM standards: BMW, Mercedes, GM, PSA, Chrysler, Renault

Use Cases

  • Automotive powertrain testing
  • Battery and BMS validation
  • Start-stop system simulation
  • Load dump protection verification
  • EMC and voltage transient immunity

Why Choose the CAR AWG 6000 Battery Simulator?

  • Full compliance with global standards
  • High voltage and current capabilities
  • Realistic waveform simulation at high resolution
  • Integrated protection and impulse logging
  • Modular, scalable, and ready for future test requirements

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