FUSION Battery Test System

Description

FUSION Battery Test System for Fully Integrated Battery Testing

The FUSION Battery Test System is a next-generation, fully integrated battery testing platform designed to eliminate the complexity of traditional system setup. Built through the collaboration of AES and MACCOR, FUSION delivers a complete, pre-validated solution that combines battery cyclers, environmental chambers, safety systems, and control software into a single turnkey system.

Unlike conventional setups that require weeks of integration, configuration, and troubleshooting, the FUSION Battery Test System arrives fully assembled and ready to operate. Every component is pre-tested and validated to ensure seamless communication between hardware and software. This allows laboratories and manufacturers to begin battery testing within days, significantly reducing project delays and operational downtime.

Eliminate Integration Delays with FUSION Battery Test System

Traditional battery test systems often involve multiple vendors, complex wiring, and extensive programming. The FUSION Battery Test System removes these challenges completely. With a single purchase order, customers receive a fully unified solution supported by one point of contact for service and technical assistance.

All systems feature pre-integrated controls that automatically communicate without additional programming or interface development. This ensures consistent performance, improved reliability, and simplified operation across all testing environments.

Scalable Performance for Advanced Battery Testing Applications

The FUSION Battery Test System is designed to scale with evolving testing requirements. It supports everything from small-cell research to full EV pack validation. Depending on configuration, systems offer microamp-level precision for consumer electronics as well as high-power capacity up to 3,200 A for large-scale energy storage and automotive applications.

Channel density ranges from single-channel setups to high-throughput configurations of up to 192 channels, enabling efficient testing across multiple cell formats. Compatible applications include R&D characterization, cycle life testing, performance validation, and abuse testing.

Precision Engineering with Energy Efficient Operation

FUSION systems incorporate advanced regenerative technology, allowing up to 90 percent of discharge energy to be returned to the grid. This significantly reduces energy consumption while improving sustainability in high-power testing environments.

Temperature control systems range from -20 °C to +80 °C, with expanded configurations available for automotive-grade validation. Combined with AES environmental chambers and MACCOR cyclers, the system ensures accurate and stable testing conditions across all scenarios.

Built on Trusted AES and MACCOR Integration

Each FUSION Battery Test System is built on decades of collaboration between AES and MACCOR. This partnership ensures unmatched reliability, unified system architecture, and long-term service support. Every unit ships pre-wired, pre-tested, and ready for immediate deployment.

Customers benefit from coordinated support, integrated safety systems, and a fully unified software platform designed for ease of use and precision control.

Technical Specifications Table

FUSION-24-016-3200 High-capacity dual-chamber system for maximum throughput. 200-400A per channel, scalable to 16 channels Two 12 cu-ft SC-512-4-SAFE chambers for large-format testing Energy-efficient design with 90% return-to-grid Ideal for EV packs, aerospace modules, and stationary energy storage	FUSION-12-008-1600 Single-chamber design optimized for high-power testing. 200-400A per channel, scalable to 8 channels 12 cu-ft SC-512-4-SAFE chamber for for large-format testing Energy-efficient design with 90% return-to-grid Well-suited for pilot lines and automotive module validation	FUSION-08-192-0192 Ultra-dense channel system for high-volume cell testing. 192 channels at 1A max current each Four current ranges down to 5µA resolution Fast response time under 100µs for precision cycling Designed for consumer cells, wearables, and electronics R&D	FUSION-08-064-0960 Flexible mid-range system with versatile current control.. 64 channels at 15A max current each Four current ranges down to 30µA resolution Sub-100µs rise time for accurate measurements Covers both small-cell testing and compact module work

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