Products

The 7548 Linear Amplifier is a high-output, low-noise solution engineered for precision and reliability in demanding environments.

Key Features:

• Up to 100 Ap / 195 Vp output
• Delivers 12,000W peak power for 40 ms
• Supports continuous 5,500W output into 1Ω load
• Operates from DC to 100 kHz bandwidth
• Field-selectable current or voltage mode
• Ideal for MIL-STD-704F three-phase testing
• Stackable for 800 Vp or 170 Ap system output
• Built-in protection against over-voltage, over-temp, and overload
• Intuitive LCD display and status indicators

7796HC Linear Power Amplifier – High Current DC & AC Precision

Key Features:

• Output up to 85A continuous, 200A in-rush current
• Frequency response: DC to 100+ kHz
• Four-quadrant operation: source and sink
• Field-selectable voltage or current modes
• Stable with resistive, inductive, and capacitive loads
• Multiple protections: Over/under voltage, current, and temperature
• Supports DC ripple, surge, dropout, and ground noise simulations
• Ideal for high-current DC Conducted Immunity testing
• LCD with real-time voltage and current metrics
• Supports both balanced and unbalanced inputs

Aetec 7794 High Current Industrial Amplifier

Key Features:

• Up to 200 Ap / 100 Vp; DC to 150 kHz bandwidth
• Stable with resistive, inductive, or capacitive loads
• Controlled-voltage or controlled-current operation
• Switchable rail supply for optimized load impedance
• 60A continuous output at 13.8V DC
• ±95V DC and >35 V/µs slew rate
• Four-quadrant operation: sourcing and sinking
• Extensive protection against overvoltage, overcurrent, overtemperature
• Rack-mountable chassis with LCD fault diagnostics

AETechron 7796 Amplifier – High-Current, Low-Impedance Industrial Power
Ideal for precision testing, EMC simulations, and MRI systems.

Key Features:

• Delivers over 200 Ap peak current, up to ±180V
• DC to 100 kHz bandwidth for versatile signal reproduction
• Four-quadrant operation (source/sink modes)
• Operates in both voltage and current-controlled modes
• Handles in-rush currents up to 200A
• Field-configurable rail supply modes for load optimization
• Advanced protection against voltage, current, and thermal faults
• Stackable for higher voltage or current (up to 800 Ap)

The DSR 400 Series Test System is a compact, high-performance simulator for rigorous AC and DC immunity testing. Built for DO 160 and MIL STD 704 compliance, it integrates a powerful waveform generator, cutting-edge power technology, and a vast standards library—making it an ideal solution for demanding EMC test labs.

Key Features:

• Complete Test Solution for DO 160 Sec. 16 and MIL STD 704
• Built-In Standards Library with 3,400+ automotive and aviation test routines
• 4-Quadrant Operation: Sources and sinks current for complex test needs
• High Surge Capability: Delivers 5x rated power for 200 ms
• Fast Rise Time: Less than 30 µs for real-time performance
• Modular Output: 80A or 160A continuous current options available
• Multiple Waveform Options: Includes sine, ripple, triangle, sawtooth, square, and DC
• Remote Control Ready: LAN and GPIO integration for larger systems
• Easy-to-Use Interface: Pre-configured or user-custom test sequences

Engineered for cutting-edge EV, automotive, and aerospace compliance, the HVR 1000 is a complete high-voltage ripple test system built to handle demanding lab environments with unmatched precision and safety.

Key Features:

• Wide Frequency Range: AC ripple from 10 Hz to 200 kHz
• High Voltage Output: Up to 1000V DC and 60 kW power
• Waveform Versatility: Generates sine, triangle, and custom signals
• Robust Safety: Multi-layer overvoltage, overcurrent, and thermal protection
• Zero Licensing Fees: Future test standard updates included
• User-Centric Interface: Intuitive controls with HDMI and LAN support
• Flexible Configuration: Available as HVR 1000RG (Ripple Generator only)
• Space-Saving Design: Small footprint, ideal for compact lab setups

The HVR 1200RG Ripple Generator is a powerful, next-gen solution tailored for electric vehicle high-voltage testing. Designed for use with traction inverters and HIL test stands, this rugged system delivers unmatched ripple current and voltage capabilities across a wide frequency range.

Key Features:

• Ripple Current Output: Up to 600 A peak
• Voltage Range: 0 – 150 Vp (300 Vp-p)
• Wide Frequency Support: 150 Hz to 300 kHz
• DC Voltage Compatibility: 0 – 1200 V (or up to 2000 V in bridged mode)
• Data Monitoring: Real-time tracking of voltage, current, and impedance
• Built-In Protections: Handles short circuits and noisy DUTs effortlessly
• Modular & Expandable: Configurable for current and future EV standards
• Noise-Resistant: Engineered to operate accurately in high-noise environments

• High Accuracy & Precision – Achieves ±30 ηA accuracy on multi-current range channels, ensuring reliable and consistent results.
• Scalable Configurations – Choose from 1 to 16 channels across three series configurations, providing flexibility to expand as testing needs grow.
• Compact & Space-Efficient Design – Desktop form factor saves space while maintaining full testing capabilities.
• Comprehensive Data Collection – Log current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Versatile Applications – Ideal for cell and battery testing, fuel cell testing, super-capacitor testing, thermal battery testing, qualification testing, and more.
• Turn-Key System – Pre-configured software and hardware bundles ensure quick deployment and easy setup.
• Advanced Software Integration – Seamlessly integrates with Maccor’s proprietary software for automated testing, data analysis, and reporting.
• Safety & Reliability – Designed with built-in safety features to protect both users and equipment.
• High-Speed Data Logging – Collects high-resolution data for in-depth performance analysis and characterization.
• Multiple Test Modes & Sequences – Supports constant current, power, resistance, pulse, and custom waveforms for comprehensive testing scenarios.

The Maccor Cell, Battery, and Module Test Systems are perfect for:

• Battery and Cell Testing
• Module and Pack Testing
• Fuel Cell & Super-Capacitor Testing
• Research & Development
• Quality Control & Manufacturing

• Electrical energy is returned to the AC grid during discharge
• 100% duty cycle standard – No system power limit, test channel rated for continuous operation at full power, allows use in testing very high power storage batteries and EV systems
• Drive Cycle Simulation – Waveforms can be imported into the test procedure to increase test efficiency and reduce potential operator error
• Local emergency cut-off switch, automatic shutdown on loss of AC power, reverse voltage protection, internal circuit breakers – Provides a high level of safety
• Automatic scaling of data in W/kg or C-rate for drive cycle simulation programs and other test procedures – Reduces operator workload
• Real-time data and graphics – Allows battery performance to be visually monitored at any time as the test progresses

• Addressable Chamber Controllers allow multiple chambers to be controlled on a single Maccor test system.
• Chamber Temperature Set Points are set directly from Maccor’s Test System Software as a step in the test procedure.
• The compact design allows the chamber to easily fit onto a benchtop.
• If bench top and floor space are limited, the 7U height and compact design make it possible to stack up to four chambers in a standard 19” industrial rack cabinet.
• Electrical feedthroughs allow electrical connections inside the chamber while maintaining a maximum seal.
• Optional interface board can be installed inside the chamber to allow a plug-in interface that can accommodate Maccor’s molded Kelvin and coin cell holders.
• Large 3” (76 mm) diameter cable portal on the right side of the chamber.
• Non-Conducting Powder Coated Interior.

• High-Density Testing – Up to 192 test positions per rack or 32 positions per desktop unit, ensuring high-throughput testing.
• Independent Operation – Each test position operates independently, enabling simultaneous testing of multiple cells under different conditions.
• User-Programmable Multi-Step Testing – Configure constant current, power, voltage, or resistance test sequences with easy-to-use software.
• Precise Data Logging & Analysis – Logs current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Real-Time Monitoring & Control – Data can be viewed, plotted, and analyzed in real-time, providing instant insights into cell performance.
• Compact & Scalable Design – Available in desktop models (32 positions) and rack-mounted configurations (up to 192 positions per rack).
• Seamless Integration – Powered by Maccor’s standard test system software, ensuring consistent performance and compatibility with existing systems.
• Turn-Key Solution – Supplied as a complete system with PC and software, ensuring quick deployment and easy setup.
• Advanced Safety Features – Includes automatic shutdown on power loss, reverse voltage protection, and internal circuit breakers for safe operation.
• Versatile Applications – Suitable for single-cell testing, R&D, quality control, battery performance evaluation, and cycle life testing.

• Advanced Formation Schedules – Supports up to 18 test steps with subroutines, allowing complex formation programs for Lithium-Ion and Lithium Polymer cells.
• High Channel Density – Configurable with 512 to 2048 test channels, supporting large-scale production and pilot line testing.
• Accurate Data Logging & Analysis – Logs Voltage, Current, Time, Capacity, Energy, and Cycle with high-speed data acquisition at 200 data points per second.
• Flexible Test Modes – Supports Constant Current, Constant Voltage, Constant Power, and Constant Resistance operating modes.
• Seamless Transition from Constant Current to Constant Voltage – Ensures smooth and accurate formation with no interruptions or spikes.
• High Accuracy & Resolution –
  • Voltage Measurement Range: 0 to 5V
  • Voltage Accuracy: ±5 mV
  • Voltage Resolution: 16-bit
  • Current Resolution: 16-bit
• Intelligent Cell Grading – Customizable grade profiles allow cell grading based on performance, ensuring consistent quality control.
• High Scalability & Flexibility – Combine channels in parallel to increase current capability, supporting dynamic testing requirements.
• Advanced Safety Features – Includes automatic shutdown on power failure, status recovery, and reverse voltage protection for safe operation.
• Turn-Key Solution – Complete system with PC computer and software, ensuring quick deployment and easy setup.
• Comprehensive Data Management – Automatic report generation, data backup, and processing with the MIMS Server Application.

• Enterprise-class server.
• Maximum system uptime
• Designed to run 24×7, 365 days a year
• M7© – Hosts up to 7 virtual machines representing 7 desktop computers
• M22 © – Hosts up to 22 virtual machines representing 22 desktop computers
• Server OS hosted on 2 Enterprise-grade SATA-SSD drives, RAID1
• Virtual Machines hosted on shared array qty of eight (14TB) Enterprise-grade SAS-3 hard drives, RAID6
• 2 Enterprise-grade PSU’s, 2 fans, 2 SATA Drives, 8 SAS-3 drives, all of which are hot-swappable CRU’s (customer replaceable units)

Efficient and Precise Cell Balancing

The Maccor Cell Balancer is engineered to:

• Independently charge and discharge each cell within a string, maintaining equal voltage levels across all cells.
• Optimize battery pack performance by preventing cell overcharging or over-discharging, ensuring longer cycle life and enhanced safety.
• Balance up to 8 cells per unit, with the ability to expand to larger battery packs by connecting multiple balancers in series.

Seamless Integration with Maccor Test Systems

The Maccor Cell Balancer is designed to integrate seamlessly with Maccor’s Mactest32.exe software, allowing users to:

• Incorporate cell balancing steps directly into their test procedures.
• Control and monitor cell balancing with real-time data visualization and automated data logging.
• Customize balancing parameters, including charge and discharge currents, ensuring precision and flexibilityfor different battery chemistries and configurations.

• Advanced Multi-Level Pulse (AMLP) – Design complex pulse profiles with up to 15,000 levels for high-precision battery testing.
• Ultra-Fast Data Collection – Log data at 1 kHz across multiple channels with 20 kHz sampling for the first milliseconds, capturing critical transient events.
• High-Resolution Step Length Control – Specify test steps as short as 750 microseconds with 1-microsecond increments, enabling ultra-fast dynamic testing.
• High-Speed Set Point Lock-In – Achieve setpoint stabilization in as little as 1 millisecond, ensuring accurate and consistent results.
• Customizable Waveforms – Stream external text test files with programmable waveforms, supporting constant current or power modes with 1-millisecond increments and 1-microsecond resolution.
• Unmatched Flexibility – Run multiple unique waveforms in a single test without limitations on the number of levels.
• Comprehensive Data Logging – Log data on current, voltage, time, and other factors continuously, providing comprehensive performance insights.
• Optimized for Complex Testing – Ideal for cycle life testing, pulse power characterization, impedance measurements, and battery performance evaluation.
• Scalable and Modular Design – Expand testing capabilities by integrating multiple Series 6000 units, ensuring scalable solutions for R&D and production environments.