Maccor

• High Accuracy & Precision – Achieves ±30 ηA accuracy on multi-current range channels, ensuring reliable and consistent results.
• Scalable Configurations – Choose from 1 to 16 channels across three series configurations, providing flexibility to expand as testing needs grow.
• Compact & Space-Efficient Design – Desktop form factor saves space while maintaining full testing capabilities.
• Comprehensive Data Collection – Log current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Versatile Applications – Ideal for cell and battery testing, fuel cell testing, super-capacitor testing, thermal battery testing, qualification testing, and more.
• Turn-Key System – Pre-configured software and hardware bundles ensure quick deployment and easy setup.
• Advanced Software Integration – Seamlessly integrates with Maccor’s proprietary software for automated testing, data analysis, and reporting.
• Safety & Reliability – Designed with built-in safety features to protect both users and equipment.
• High-Speed Data Logging – Collects high-resolution data for in-depth performance analysis and characterization.
• Multiple Test Modes & Sequences – Supports constant current, power, resistance, pulse, and custom waveforms for comprehensive testing scenarios.

The Maccor Cell, Battery, and Module Test Systems are perfect for:

• Battery and Cell Testing
• Module and Pack Testing
• Fuel Cell & Super-Capacitor Testing
• Research & Development
• Quality Control & Manufacturing

• Electrical energy is returned to the AC grid during discharge
• 100% duty cycle standard – No system power limit, test channel rated for continuous operation at full power, allows use in testing very high power storage batteries and EV systems
• Drive Cycle Simulation – Waveforms can be imported into the test procedure to increase test efficiency and reduce potential operator error
• Local emergency cut-off switch, automatic shutdown on loss of AC power, reverse voltage protection, internal circuit breakers – Provides a high level of safety
• Automatic scaling of data in W/kg or C-rate for drive cycle simulation programs and other test procedures – Reduces operator workload
• Real-time data and graphics – Allows battery performance to be visually monitored at any time as the test progresses

• Addressable Chamber Controllers allow multiple chambers to be controlled on a single Maccor test system.
• Chamber Temperature Set Points are set directly from Maccor’s Test System Software as a step in the test procedure.
• The compact design allows the chamber to easily fit onto a benchtop.
• If bench top and floor space are limited, the 7U height and compact design make it possible to stack up to four chambers in a standard 19” industrial rack cabinet.
• Electrical feedthroughs allow electrical connections inside the chamber while maintaining a maximum seal.
• Optional interface board can be installed inside the chamber to allow a plug-in interface that can accommodate Maccor’s molded Kelvin and coin cell holders.
• Large 3” (76 mm) diameter cable portal on the right side of the chamber.
• Non-Conducting Powder Coated Interior.

• High-Density Testing – Up to 192 test positions per rack or 32 positions per desktop unit, ensuring high-throughput testing.
• Independent Operation – Each test position operates independently, enabling simultaneous testing of multiple cells under different conditions.
• User-Programmable Multi-Step Testing – Configure constant current, power, voltage, or resistance test sequences with easy-to-use software.
• Precise Data Logging & Analysis – Logs current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Real-Time Monitoring & Control – Data can be viewed, plotted, and analyzed in real-time, providing instant insights into cell performance.
• Compact & Scalable Design – Available in desktop models (32 positions) and rack-mounted configurations (up to 192 positions per rack).
• Seamless Integration – Powered by Maccor’s standard test system software, ensuring consistent performance and compatibility with existing systems.
• Turn-Key Solution – Supplied as a complete system with PC and software, ensuring quick deployment and easy setup.
• Advanced Safety Features – Includes automatic shutdown on power loss, reverse voltage protection, and internal circuit breakers for safe operation.
• Versatile Applications – Suitable for single-cell testing, R&D, quality control, battery performance evaluation, and cycle life testing.

• Advanced Formation Schedules – Supports up to 18 test steps with subroutines, allowing complex formation programs for Lithium-Ion and Lithium Polymer cells.
• High Channel Density – Configurable with 512 to 2048 test channels, supporting large-scale production and pilot line testing.
• Accurate Data Logging & Analysis – Logs Voltage, Current, Time, Capacity, Energy, and Cycle with high-speed data acquisition at 200 data points per second.
• Flexible Test Modes – Supports Constant Current, Constant Voltage, Constant Power, and Constant Resistance operating modes.
• Seamless Transition from Constant Current to Constant Voltage – Ensures smooth and accurate formation with no interruptions or spikes.
• High Accuracy & Resolution –
  • Voltage Measurement Range: 0 to 5V
  • Voltage Accuracy: ±5 mV
  • Voltage Resolution: 16-bit
  • Current Resolution: 16-bit
• Intelligent Cell Grading – Customizable grade profiles allow cell grading based on performance, ensuring consistent quality control.
• High Scalability & Flexibility – Combine channels in parallel to increase current capability, supporting dynamic testing requirements.
• Advanced Safety Features – Includes automatic shutdown on power failure, status recovery, and reverse voltage protection for safe operation.
• Turn-Key Solution – Complete system with PC computer and software, ensuring quick deployment and easy setup.
• Comprehensive Data Management – Automatic report generation, data backup, and processing with the MIMS Server Application.

• Enterprise-class server.
• Maximum system uptime
• Designed to run 24×7, 365 days a year
• M7© – Hosts up to 7 virtual machines representing 7 desktop computers
• M22 © – Hosts up to 22 virtual machines representing 22 desktop computers
• Server OS hosted on 2 Enterprise-grade SATA-SSD drives, RAID1
• Virtual Machines hosted on shared array qty of eight (14TB) Enterprise-grade SAS-3 hard drives, RAID6
• 2 Enterprise-grade PSU’s, 2 fans, 2 SATA Drives, 8 SAS-3 drives, all of which are hot-swappable CRU’s (customer replaceable units)

Efficient and Precise Cell Balancing

The Maccor Cell Balancer is engineered to:

• Independently charge and discharge each cell within a string, maintaining equal voltage levels across all cells.
• Optimize battery pack performance by preventing cell overcharging or over-discharging, ensuring longer cycle life and enhanced safety.
• Balance up to 8 cells per unit, with the ability to expand to larger battery packs by connecting multiple balancers in series.

Seamless Integration with Maccor Test Systems

The Maccor Cell Balancer is designed to integrate seamlessly with Maccor’s Mactest32.exe software, allowing users to:

• Incorporate cell balancing steps directly into their test procedures.
• Control and monitor cell balancing with real-time data visualization and automated data logging.
• Customize balancing parameters, including charge and discharge currents, ensuring precision and flexibilityfor different battery chemistries and configurations.

• Advanced Multi-Level Pulse (AMLP) – Design complex pulse profiles with up to 15,000 levels for high-precision battery testing.
• Ultra-Fast Data Collection – Log data at 1 kHz across multiple channels with 20 kHz sampling for the first milliseconds, capturing critical transient events.
• High-Resolution Step Length Control – Specify test steps as short as 750 microseconds with 1-microsecond increments, enabling ultra-fast dynamic testing.
• High-Speed Set Point Lock-In – Achieve setpoint stabilization in as little as 1 millisecond, ensuring accurate and consistent results.
• Customizable Waveforms – Stream external text test files with programmable waveforms, supporting constant current or power modes with 1-millisecond increments and 1-microsecond resolution.
• Unmatched Flexibility – Run multiple unique waveforms in a single test without limitations on the number of levels.
• Comprehensive Data Logging – Log data on current, voltage, time, and other factors continuously, providing comprehensive performance insights.
• Optimized for Complex Testing – Ideal for cycle life testing, pulse power characterization, impedance measurements, and battery performance evaluation.
• Scalable and Modular Design – Expand testing capabilities by integrating multiple Series 6000 units, ensuring scalable solutions for R&D and production environments.