Battery Test

The BatReg² Battery Cycler is a high-precision bidirectional and regenerative battery testing system designed for advanced battery research, cycling, and charging applications. Built with state-of-the-art digital control and regenerative technology, it enables accurate testing while efficiently returning excess energy to the grid. With output ratings up to 100 V and ±150 A, this system delivers reliable performance for laboratories, research centers, and battery development facilities.

Key Features

• High-precision bidirectional and regenerative battery cycler
• Output capability up to 100 V and ±150 A
• Multiple regulation modes including Constant Voltage, Constant Current, and Constant Power
• 24-bit resolution at 100 kHz for precise output setting and readback
• Built-in polarity detection for safe battery connection
• Embedded web server interface for monitoring and configuration
• Integrated 24-bit Arbitrary Waveform Generator running at 100 kHz
• 4-channel precision oscilloscope for advanced signal monitoring
• High efficiency regenerative design that returns energy to the grid
• Low output noise and ripple due to high switching frequency architecture
• Ethernet connectivity supporting TCP/IP and UDP communication
• Optional trigger, analog control, auxiliary ADC, and K-type thermocouple inputs

The BT3554-50 Battery Tester streamlines the inspection of UPS and lead-acid batteries by providing fast, accurate measurement of internal resistance and voltage without taking the battery offline. Designed for field use, it combines precision, noise reduction technology, and smart wireless connectivity for efficient diagnostics and data management.

Key Features

• Measure internal resistance and voltage in just 2 seconds
• Diagnose battery condition (PASS, WARNING, FAIL) instantly
• Perform measurements while battery is online
• Noise-resistant technology ensures reliable readings
• Screen and audio guidance for simplified measurement
• Save and manage data via smartphone, tablet, or Excel® using GENNECT Cross (Z3210 adapter required)
• New ergonomic leads (L2020 Pin Type) for easy access to battery terminals
• Optional wall and shoulder straps for hands-free operation

The BT4560-50 Battery Impedance Meter provides accurate Electrochemical Impedance Spectroscopy (EIS) measurements for high-capacity batteries in EVs and ESSs. Designed for R&D and manufacturing, it simplifies the testing of internal battery resistance, charge transfer, and electrode behavior, while enabling multi-battery evaluation systems.

Key Features

• EIS measurement frequency: 0.01 Hz to 1.05 kHz
• Simultaneous impedance, voltage, and temperature measurement
• Dedicated evaluation software for R&D analysis
• Compatible with third-party equivalent circuit analysis
• LAN interface for production line integration and multi-channel testing
• Measures very low impedances: 1 mΩ or less
• Four-terminal pair probes reduce noise and ensure stable readings

The BT4560-60 Battery Impedance Meter delivers reliable Electrochemical Impedance Spectroscopy (EIS) measurements for EVs, energy storage systems, and high-capacity battery R&D and production. Engineered for precision and efficiency, it enables quick assessment of battery cell health, internal resistance, and electrode performance.

Key Features

• EIS measurement frequency: 0.01 Hz to 10 kHz
• Simultaneous impedance, voltage, and temperature measurement
• Dedicated software for R&D evaluation
• Compatible with third-party equivalent circuit analysis
• Scalable multi-battery testing via SW1001/SW1002 Switch Mainframes
• Measures very low impedances: 1 mΩ or less
• Four-terminal pair measurement for stable, noise-resistant readings

The FAST-Bi-1K5 Power Supply is a high precision bipolar, bidirectional and regenerative digital power supply designed for demanding testing environments. Built in a compact 19 inch 2U form factor, it supports four quadrant operation and provides output ratings up to ±100 V and ±150 A. With advanced digital control, embedded monitoring tools and energy regenerative architecture, this power supply offers an efficient solution for battery testing, EV systems, fuel cells and laboratory research applications.

Key Features

• 1.5 kW bipolar bidirectional regenerative power supply
• Four quadrant operation across the voltage current plane
• Output ratings up to ±100 V and ±150 A
• Multiple regulation modes including CV, CC, CP and CR
• High precision 24 bit resolution at 100 kHz sampling rate
• Built in Arbitrary Waveform Generator operating at 100 kHz
• Integrated 4 channel oscilloscope for signal monitoring
• Embedded web server interface for remote control and configuration
• Gigabit Ethernet connectivity with TCP IP and UDP communication
• Energy regenerative architecture returning excess power to the grid
• Low noise and ripple due to high switching frequency design
• Parallel operation of up to four units for increased power capability

The FAST-PS Power Supply is a high performance bipolar digital power supply series designed for fast and precise current and voltage control. With power ratings up to 600 W, this advanced unit combines digital control technology with built in waveform generation, signal monitoring and flexible communication interfaces. The integrated web server and powerful control architecture make the FAST-PS Power Supply an ideal solution for laboratories, research facilities and demanding industrial applications.

Key Features

• High performance bipolar digital power supply with power ratings up to 600 W
• Precise current and voltage control modes for flexible operation
• Built in Arbitrary Waveform Generator operating at 100 kHz
• Integrated four channel oscilloscope with advanced triggering features
• Embedded Linux operating system with web based user interface
• High speed Ethernet connectivity with 10/100/1000 Mbit communication
• Dual SFP or SFP+ communication slots for fast feedback control
• Digital control loop for precise response and load adaptation
• Local display and interface for monitoring voltage and current
• Integrated protection including over voltage, over current and over temperature
• Optional analog control input for amplifier compatibility

Key Features

• Fully integrated battery test system with cycler, chamber, and controls
• Pre-configured AES chambers and MACCOR cyclers for turnkey operation
• No integration required, ready for immediate deployment
• Supports R&D, cycle life, performance validation, and abuse testing
• Wide current range from microamp-level to 3,200 A total system capacity
• Channel scalability from 1 to 192 channels for flexible testing needs
• Compatible with cylindrical, pouch, prismatic cells, modules, and packs
• Energy-efficient regenerative testing with up to 90% energy recovery
• Temperature control range from -20 °C to +80 °C with automotive options
• Unified software, safety systems, and pre-wired setup included

The REGUL8OR Power Controller is a high performance programmable power supply controller designed to transform standard power converters into advanced digitally controlled power systems. Equipped with a built in web server, waveform generation tools and a multi channel oscilloscope, it enables precise monitoring and control of voltage and current in demanding laboratory and industrial environments. Supporting voltage up to ±200 V and current measurements up to 1000 A with 0 FLUCS DCCT technology, this controller provides exceptional accuracy, stability and flexibility.

Key Features

• Digital programmable power supply controller with advanced FPGA based control
• Supports voltage up to ±200 V and current measurement up to 1000 A
• Integrated 0 FLUCS current transducer technology for high precision sensing
• Embedded web server for configuration and monitoring
• Built in Arbitrary Waveform Generator for custom signal generation
• Integrated four channel oscilloscope for real time measurement
• Gigabit Ethernet connectivity with TCP IP and UDP communication
• Fanless design for quiet and reliable operation
• Compatible with multiple programmable power supplies and amplifiers
• High resolution waveform monitoring at 100 ksps per channel

The SW1001 Switch Mainframe is designed to expand your battery testing capabilities by connecting multiple measuring instruments and multiplexer modules for fast, accurate, and automated multi-channel evaluation. Perfect for R&D and production lines, it supports OCV, internal resistance, external potential, and impedance measurements of battery cells up to 60 V DC.

Key Features

• Connect up to 3 SW9001 or SW9002 multiplexer modules
• Supports up to 66 channels (2-wire) or 18 channels (4-terminal pair)
• Switch between two measuring instruments seamlessly
• Accurate OCV, internal resistance, and external potential measurement
• Circuit-design optimized for precise impedance readings
• Channel switching as fast as 11 ms
• PC application support for easy multi-channel management
• Scan function automates sequential measurements across channels

The SW1002 Switch Mainframe is designed to expand multi-channel battery testing capabilities for research, development, and production environments. It supports connection of multiple measuring instruments and multiplexer modules to measure OCV, internal resistance, external potential, and AC impedance on battery cells up to 60 V DC.

Key Features

• Houses up to 12 SW9001 or SW9002 multiplexer modules
• Supports up to 264 channels (2-wire) or 72 channels (4-terminal pair)
• Switch between two measuring instruments for flexible testing
• Accurate OCV, internal resistance, and external potential measurement
• Circuit-design optimized for precise impedance readings (0.01% f.s.)
• Channel switching as fast as 11 ms
• Scan function automates sequential measurements across channels
• Compatible with PC application for multi-channel control and data management

• High Accuracy & Precision – Achieves ±30 ηA accuracy on multi-current range channels, ensuring reliable and consistent results.
• Scalable Configurations – Choose from 1 to 16 channels across three series configurations, providing flexibility to expand as testing needs grow.
• Compact & Space-Efficient Design – Desktop form factor saves space while maintaining full testing capabilities.
• Comprehensive Data Collection – Log current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Versatile Applications – Ideal for cell and battery testing, fuel cell testing, super-capacitor testing, thermal battery testing, qualification testing, and more.
• Turn-Key System – Pre-configured software and hardware bundles ensure quick deployment and easy setup.
• Advanced Software Integration – Seamlessly integrates with Maccor’s proprietary software for automated testing, data analysis, and reporting.
• Safety & Reliability – Designed with built-in safety features to protect both users and equipment.
• High-Speed Data Logging – Collects high-resolution data for in-depth performance analysis and characterization.
• Multiple Test Modes & Sequences – Supports constant current, power, resistance, pulse, and custom waveforms for comprehensive testing scenarios.

The Maccor Cell, Battery, and Module Test Systems are perfect for:

• Battery and Cell Testing
• Module and Pack Testing
• Fuel Cell & Super-Capacitor Testing
• Research & Development
• Quality Control & Manufacturing

• Electrical energy is returned to the AC grid during discharge
• 100% duty cycle standard – No system power limit, test channel rated for continuous operation at full power, allows use in testing very high power storage batteries and EV systems
• Drive Cycle Simulation – Waveforms can be imported into the test procedure to increase test efficiency and reduce potential operator error
• Local emergency cut-off switch, automatic shutdown on loss of AC power, reverse voltage protection, internal circuit breakers – Provides a high level of safety
• Automatic scaling of data in W/kg or C-rate for drive cycle simulation programs and other test procedures – Reduces operator workload
• Real-time data and graphics – Allows battery performance to be visually monitored at any time as the test progresses

• Addressable Chamber Controllers allow multiple chambers to be controlled on a single Maccor test system.
• Chamber Temperature Set Points are set directly from Maccor’s Test System Software as a step in the test procedure.
• The compact design allows the chamber to easily fit onto a benchtop.
• If bench top and floor space are limited, the 7U height and compact design make it possible to stack up to four chambers in a standard 19” industrial rack cabinet.
• Electrical feedthroughs allow electrical connections inside the chamber while maintaining a maximum seal.
• Optional interface board can be installed inside the chamber to allow a plug-in interface that can accommodate Maccor’s molded Kelvin and coin cell holders.
• Large 3” (76 mm) diameter cable portal on the right side of the chamber.
• Non-Conducting Powder Coated Interior.

• High-Density Testing – Up to 192 test positions per rack or 32 positions per desktop unit, ensuring high-throughput testing.
• Independent Operation – Each test position operates independently, enabling simultaneous testing of multiple cells under different conditions.
• User-Programmable Multi-Step Testing – Configure constant current, power, voltage, or resistance test sequences with easy-to-use software.
• Precise Data Logging & Analysis – Logs current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Real-Time Monitoring & Control – Data can be viewed, plotted, and analyzed in real-time, providing instant insights into cell performance.
• Compact & Scalable Design – Available in desktop models (32 positions) and rack-mounted configurations (up to 192 positions per rack).
• Seamless Integration – Powered by Maccor’s standard test system software, ensuring consistent performance and compatibility with existing systems.
• Turn-Key Solution – Supplied as a complete system with PC and software, ensuring quick deployment and easy setup.
• Advanced Safety Features – Includes automatic shutdown on power loss, reverse voltage protection, and internal circuit breakers for safe operation.
• Versatile Applications – Suitable for single-cell testing, R&D, quality control, battery performance evaluation, and cycle life testing.

• Advanced Formation Schedules – Supports up to 18 test steps with subroutines, allowing complex formation programs for Lithium-Ion and Lithium Polymer cells.
• High Channel Density – Configurable with 512 to 2048 test channels, supporting large-scale production and pilot line testing.
• Accurate Data Logging & Analysis – Logs Voltage, Current, Time, Capacity, Energy, and Cycle with high-speed data acquisition at 200 data points per second.
• Flexible Test Modes – Supports Constant Current, Constant Voltage, Constant Power, and Constant Resistance operating modes.
• Seamless Transition from Constant Current to Constant Voltage – Ensures smooth and accurate formation with no interruptions or spikes.
• High Accuracy & Resolution –
  • Voltage Measurement Range: 0 to 5V
  • Voltage Accuracy: ±5 mV
  • Voltage Resolution: 16-bit
  • Current Resolution: 16-bit
• Intelligent Cell Grading – Customizable grade profiles allow cell grading based on performance, ensuring consistent quality control.
• High Scalability & Flexibility – Combine channels in parallel to increase current capability, supporting dynamic testing requirements.
• Advanced Safety Features – Includes automatic shutdown on power failure, status recovery, and reverse voltage protection for safe operation.
• Turn-Key Solution – Complete system with PC computer and software, ensuring quick deployment and easy setup.
• Comprehensive Data Management – Automatic report generation, data backup, and processing with the MIMS Server Application.