Products

The Hioki 3153 HiTESTER is an all-in-one solution for insulation resistance and AC/DC voltage withstand testing. It is fully programmable for automated multi-point testing, making it ideal for industrial, manufacturing, and electrical safety applications.

Key Features

• Programmable insulation testing from 50 V to 1200 V DC
• Dielectric strength testing for AC/DC voltages up to 5 kV
• Store and program up to 32 test files with 50 steps each
• Optional scanner for automatic multi-point testing
• Accurate voltage generation via PWM method, independent of supply voltage
• Ramp timer function for controlled voltage rise/fall during testing
• Digital display of measured voltage, current, and resistance
• Compact design with full remote operation capability

The Hioki 3930 High Voltage Scanner is a passive auxiliary device designed to streamline multi-point high-voltage testing when paired with the Hioki 3153 or a sequencer. Its isolated channels allow safe and efficient AC/DC voltage testing while minimizing connection changes, making it ideal for industrial testing and quality control applications.

Key Features

• Supports AC/DC high-voltage output up to 5 kV
• Multi-point testing: 8 channels per unit, up to 32 channels with 4 connected units
• Fully isolated HV I/O, control lines, and power supply
• Operates in multi-mode or single-mode scanning for flexible testing
• Compatible with Hioki 3153 program function or standard sequencer
• Fast operation with <6 ms response and recovery time
• Includes HV test leads, control connector cable, and grounding cable

The Hioki BT5525 Tester is engineered for battery production lines to detect microscopic insulation defects and contamination before shipment. It ensures safety, reduces false negatives, and accelerates high-speed testing, making it ideal for modern battery manufacturing.

Key Features

• Proprietary BDD function detects minuscule internal short-circuits caused by contamination
• Stable insulation resistance testing even in noisy environments
• Contact check function prevents erroneous judgments
• Maximum test voltage of 500 V for battery cell, module, and pack testing
• High-speed charging up to 50 mA and discharging up to 40 mA for faster testing
• Compact design allows integration into battery production systems
• Cost-effective solution for small to large battery cells and packs
• PC application for waveform review and CSV data export

Key Features:

• Fastest insulation tester in the industry with results in as little as 50 ms
• Wide test voltage range: 25 V to 1000 V with 1 V resolution
• Quick residual voltage discharge for faster takt times
• Contact check function prevents false readings from poor connections
• Short-circuit check detects micro-shorts before testing
• Built-in LAN and RS-232C for system integration
• Compact, lightweight design ideal for battery and production line testing
• Models available: ST5520 (I/O output) and ST5520-01 (BCD output)

Applications:

• Aerospace & Defense – Avionics, MIL-STD-704, EMC compliance, 400Hz & wild frequency testing
• EV Charging & V2G/V2H Testing – On-board chargers, grid-tied inverters, smart grid simulation
• Energy Storage & Renewable Systems – Home ESS, solar PV/grid-tied inverter testing
• Industrial Power Simulation – Frequency conversion, harmonic analysis, transient simulations
• Smart Grid & Compliance Testing – IEC 61000, RTCA DO-160, IEEE 1547, and more

Applications

• Aerospace & Avionics – Frequency conversion (400Hz & wild frequency testing), MIL-STD compliance
• EV Charging & Power Electronics – On-board chargers (OBC), V2G/V2H testing, battery simulation
• Renewable Energy Systems – Solar PV/grid-tied inverter testing, home ESS & smart grid simulations
• Power Supply & Industrial Testing – AC/DC power supply evaluation, network server & data center testing
• Research & Development Labs – High-frequency power testing, compliance verification, transient simulations

Applications

• Aerospace & Avionics Testing – 400Hz & wild frequency (360Hz-800Hz) compliance
• EV Charging & Power Electronics – AC/DC conversion, V2G, V2H, and OBC testing
• Renewable Energy & Smart Grid – Solar PV inverters, energy storage & grid simulation
• Industrial Power & Manufacturing – AC power supply testing, production line QA
• R&D & Compliance Labs – IEC61000, MIL-STD-704, RTCA DO-160 testing
• Railway Power Systems – 16.6Hz & 400Hz frequency compliance

High-Power 4-Quadrant AC & DC Power Source with Load Option

• Powerful & Versatile: 12kVA / kW to 21kVA / kW in a 4U chassis. Parallel units up to 168kVA/kW (single cabinet)or 252kVA/kW (dual cabinet).
• Multi-Phase Flexibility: Supports single-phase, split-phase, and three-phase configurations with AC, DC, or AC+DC output.
• Grid Simulation & Compliance Testing: Emulates real-world power grid conditions, simulating disturbances, harmonics, and interharmonics for accurate renewable energy testing (solar inverters, EV charging, microgrid, and UPS applications).
• Regenerative Efficiency: Over 90% energy recovery back to the grid reduces power consumption and operational costs.
• Advanced Control & Monitoring: SmartSource Suite enables remote control via an intuitive web browser interface with LAN, USB, GPIB, and RS232 connectivity.

4-Quadrant Programmable Load with Energy Recovery

• Powerful & Scalable: 6kVA/kW to 21kVA/kW in a compact 4U chassis. Parallel units up to 168kVA/kW per cabinet or 252kVA/kW in dual cabinets.
• Versatile Load Simulation: AC and DC load capability with single-phase, split-phase, and three-phase configurations.
• Grid-Ready Compliance Testing: Supports IEEE 1547, UL 1741, IEC 61000-3, IEC 61000-4 compliance testing.
• Energy-Efficient Regeneration: Returns over 90% of absorbed power back to the grid, reducing operational costs.
• Dynamic Load Emulation: Simulates linear and non-linear loads, harmonics, transient conditions, and waveform distortions.
• High-Speed Smart Control: SmartSource Suite for real-time test automation and remote monitoring.

High-Power AC/DC Load Simulator with PHIL Interface

• Scalable Power Density: Available in 30kVA/kW, 45kVA/kW, and 55kVA/kW models, with parallel cabinets up to 550kVA/kW.
• Versatile AC/DC Load Capability: Supports single-phase, split-phase, three-phase, and multi-channel configurations.
• Dual Constant Power Voltage Ranges:
  • AC Voltage: 5-220V L-N / 9-380V L-L & 5-440V L-N / 9-760V L-L
  • DC Voltage: 0-335Vdc & 9-650Vdc
• Advanced PHIL Interface (Option H): High-speed analog I/O for real-time frequency, voltage, and current control.
• Regenerative Power Efficiency: Returns over 90% of absorbed energy back to the grid, reducing operational costs & heat dissipation.
• Dynamic Load Simulation: Simulates harmonics, transient conditions, and waveform distortions for real-world power testing.
• SmartSource Suite for Remote Control: Web-based monitoring and test automation via LAN, USB, GPIB, and RS232.

The AZX Series (Regenerative AC / DC Power Source) is a family of high power, single, split and three phase, AC, DC and AC+DC output capable Power Sources with full energy recovery to the AC mains when sinking power from the equipment under test. Available models range from 30 kVA to 440 kVA. Using a modern color touch screen based user interface for ease of use, the AZX Series is cost effective and fully programmable for both basic frequency conversion and advanced AC power line or DC power disturbance test applications requiring up to 1000 Hz fundamental frequency.

The energy recovery capability allows both sourcing and sinking of current and power up to 100% of rated power. Adding the Load Option (Option L) adds full electronic regenerative AC & DC Load programming capability to the AZX.