Products

The BAT EMC software suite by NEXIO is an advanced electromagnetic compatibility testing platform designed to automate, control, and streamline EMC testing workflows. Built for laboratories, automotive engineers, and compliance specialists, it enables accurate emission and immunity testing with powerful configuration and reporting tools.

Key Features

• Automated EMC emission and immunity testing workflows
• Supports conducted and radiated emission and immunity tests
• Configurable test parameters including RBW, detectors, scan time, and limits
• Automotive-focused testing aligned with CISPR25 standards
• BAT-ELEC module for transient, burst, and surge testing automation
• Real time monitoring tools including voltmeters, analyzers, and cameras
• Centralized project management for EMC test data and resources
• Multi brand compatibility for test generators and measurement equipment
• Automatic compliance report generation for regulatory requirements
• Designed for aerospace, automotive, healthcare, and industrial labs

The BAT metrology software suite by NEXIO is a precision-driven measurement solution designed to support EMC laboratories and engineering teams in analyzing, calibrating, and validating electrical and RF test systems. It enhances accuracy, ensures compliance, and simplifies complex measurement workflows across multiple testing environments.

Key Features

• Comprehensive metrology platform for EMC and RF measurement systems
• Supports VNA based testing for RSIL, RCD, and cable validation
• Oscilloscope based analysis for ESD guns and signal generators
• Amplifier calibration to maintain consistent performance standards
• BAT-NSA and SVSWR testing for anechoic chamber and OATS environments
• Ensures accurate signal measurement and system validation
• Improves compliance, reliability, and measurement consistency
• Suitable for EMC laboratories, research centers, and industrial testing
• Reduces calibration errors and improves test repeatability
• Supports modern metrology workflows for complex RF systems

The BAT-SCAN near field system is an advanced robotic EMC measurement solution designed to analyze and visualize electromagnetic behavior in electronic components and circuits. Developed by NEXIO, it enables precise near-field scanning to identify EMC issues early in the design stage, improving product reliability and reducing development costs.

Key Features

• Robotic near-field scanning system for EMC analysis
• High precision measurement accuracy up to 0.1 mm
• Measurement volume of 500 x 500 x 400 mm
• High speed scanning up to 1 m/s
• Integrated 4K high resolution camera for visual analysis
• Lightweight system design at 11.2 kg
• Automated EMC failure detection and localization
• Compatible with multiple robotic scanning platforms
• Supports PCB, IC, shielding, and enclosure analysis
• Reduces qualification test cycles and debugging time

CAPITOLE RCS software is an advanced radar signature prediction tool developed by NEXIO for calculating Radar Cross Section (RCS) with high precision. It enables defense engineers and research organizations to analyze, simulate, and optimize the radar visibility of complex systems such as aircraft, ships, and military equipment.

Key Features

• Dedicated radar cross section (RCS) simulation platform
• High accuracy radar signature prediction for defense systems
• Advanced solvers for small and large complex structures
• Supports millions of unknowns for large scale simulations
• Digital twin based modeling for pre prototype evaluation
• Parametric studies for optimizing radar stealth performance
• Reduces physical prototyping and testing costs
• Clean and user friendly interface for RCS analysis
• Suitable for aircraft, naval, and defense system design
• Helps improve detection and stealth performance analysis

CAPITOLE RF software by NEXIO is an advanced radio frequency simulation and antenna design tool that enables engineers to predict, analyze, and optimize RF performance during the early design phase. It helps reduce development time, minimize prototyping costs, and improve overall system efficiency through accurate digital simulation.

Key Features

• Advanced RF and antenna design simulation platform
• High precision electromagnetic propagation modeling
• Creation of realistic digital twin system models
• Parametric study support for performance optimization
• Reduces prototype iterations and development costs
• Validates antenna performance before physical testing
• Optimized for telecommunications, radar, and radiolocation applications
• Supports PCB antenna design and material selection analysis
• High performance solver technology for accurate results
• Helps ensure compliance with RF design specifications

The CRBM EMC software by NEXIO is an advanced solution designed to automate electromagnetic compatibility testing in reverberation chambers. Built on the BAT-EMC platform, it simplifies complex measurement processes while ensuring full compliance with major international standards for immunity and emission testing.

Key Features

• Automated reverberation chamber testing for EMC immunity and emission
• Supports ISO 11452-11, ISO 11451-5, MIL STD, DO 160, and IEC 61000-4-21 standards
• Advanced statistical calculation engine for accurate test results
• Configurable stirrer control with continuous or step rotation modes
• Vacuum, loaded, and EUT calibration support for precise validation
• Real time field and power measurement monitoring
• Optimized chamber efficiency without absorbing materials
• Automated reporting and easy export of test results
• Compatible with modern EMC laboratory workflows and instruments
• Designed for aerospace, automotive, defense, and industrial applications

Key Features

• Fully integrated battery test system with cycler, chamber, and controls
• Pre-configured AES chambers and MACCOR cyclers for turnkey operation
• No integration required, ready for immediate deployment
• Supports R&D, cycle life, performance validation, and abuse testing
• Wide current range from microamp-level to 3,200 A total system capacity
• Channel scalability from 1 to 192 channels for flexible testing needs
• Compatible with cylindrical, pouch, prismatic cells, modules, and packs
• Energy-efficient regenerative testing with up to 90% energy recovery
• Temperature control range from -20 °C to +80 °C with automotive options
• Unified software, safety systems, and pre-wired setup included

The RADIO EMC software by NEXIO is a powerful automation platform designed for RF and electromagnetic compliance testing. It enables fully automated radio frequency measurements, spurious emission analysis, and standardized testing workflows for modern wireless communication systems.

Key Features

• Automated RF and radio compliance testing workflow
• Supports ETSI standards including 300 328, 300 220, and 301 908 series
• Spurious and unwanted emission detection with automatic remeasurement
• Integrated chamber calibration for accurate EIRP and ERP calculations
• Supports GSM, LTE, 5G, WiFi, Bluetooth, and SRD technologies
• Automated antenna mast and turntable control for full scan coverage
• Configurable bandwidth and sub-band sequencing optimization
• Substitution method for precise radiated power measurement
• Real time detection of limit-exceeding emissions
• Automatic generation of detailed RF compliance test reports

• High Accuracy & Precision – Achieves ±30 ηA accuracy on multi-current range channels, ensuring reliable and consistent results.
• Scalable Configurations – Choose from 1 to 16 channels across three series configurations, providing flexibility to expand as testing needs grow.
• Compact & Space-Efficient Design – Desktop form factor saves space while maintaining full testing capabilities.
• Comprehensive Data Collection – Log current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Versatile Applications – Ideal for cell and battery testing, fuel cell testing, super-capacitor testing, thermal battery testing, qualification testing, and more.
• Turn-Key System – Pre-configured software and hardware bundles ensure quick deployment and easy setup.
• Advanced Software Integration – Seamlessly integrates with Maccor’s proprietary software for automated testing, data analysis, and reporting.
• Safety & Reliability – Designed with built-in safety features to protect both users and equipment.
• High-Speed Data Logging – Collects high-resolution data for in-depth performance analysis and characterization.
• Multiple Test Modes & Sequences – Supports constant current, power, resistance, pulse, and custom waveforms for comprehensive testing scenarios.

The Maccor Cell, Battery, and Module Test Systems are perfect for:

• Battery and Cell Testing
• Module and Pack Testing
• Fuel Cell & Super-Capacitor Testing
• Research & Development
• Quality Control & Manufacturing

• Electrical energy is returned to the AC grid during discharge
• 100% duty cycle standard – No system power limit, test channel rated for continuous operation at full power, allows use in testing very high power storage batteries and EV systems
• Drive Cycle Simulation – Waveforms can be imported into the test procedure to increase test efficiency and reduce potential operator error
• Local emergency cut-off switch, automatic shutdown on loss of AC power, reverse voltage protection, internal circuit breakers – Provides a high level of safety
• Automatic scaling of data in W/kg or C-rate for drive cycle simulation programs and other test procedures – Reduces operator workload
• Real-time data and graphics – Allows battery performance to be visually monitored at any time as the test progresses

• Addressable Chamber Controllers allow multiple chambers to be controlled on a single Maccor test system.
• Chamber Temperature Set Points are set directly from Maccor’s Test System Software as a step in the test procedure.
• The compact design allows the chamber to easily fit onto a benchtop.
• If bench top and floor space are limited, the 7U height and compact design make it possible to stack up to four chambers in a standard 19” industrial rack cabinet.
• Electrical feedthroughs allow electrical connections inside the chamber while maintaining a maximum seal.
• Optional interface board can be installed inside the chamber to allow a plug-in interface that can accommodate Maccor’s molded Kelvin and coin cell holders.
• Large 3” (76 mm) diameter cable portal on the right side of the chamber.
• Non-Conducting Powder Coated Interior.

• High-Density Testing – Up to 192 test positions per rack or 32 positions per desktop unit, ensuring high-throughput testing.
• Independent Operation – Each test position operates independently, enabling simultaneous testing of multiple cells under different conditions.
• User-Programmable Multi-Step Testing – Configure constant current, power, voltage, or resistance test sequences with easy-to-use software.
• Precise Data Logging & Analysis – Logs current, voltage, time, temperature, and other critical parameters with high-speed data acquisition.
• Real-Time Monitoring & Control – Data can be viewed, plotted, and analyzed in real-time, providing instant insights into cell performance.
• Compact & Scalable Design – Available in desktop models (32 positions) and rack-mounted configurations (up to 192 positions per rack).
• Seamless Integration – Powered by Maccor’s standard test system software, ensuring consistent performance and compatibility with existing systems.
• Turn-Key Solution – Supplied as a complete system with PC and software, ensuring quick deployment and easy setup.
• Advanced Safety Features – Includes automatic shutdown on power loss, reverse voltage protection, and internal circuit breakers for safe operation.
• Versatile Applications – Suitable for single-cell testing, R&D, quality control, battery performance evaluation, and cycle life testing.

• Advanced Formation Schedules – Supports up to 18 test steps with subroutines, allowing complex formation programs for Lithium-Ion and Lithium Polymer cells.
• High Channel Density – Configurable with 512 to 2048 test channels, supporting large-scale production and pilot line testing.
• Accurate Data Logging & Analysis – Logs Voltage, Current, Time, Capacity, Energy, and Cycle with high-speed data acquisition at 200 data points per second.
• Flexible Test Modes – Supports Constant Current, Constant Voltage, Constant Power, and Constant Resistance operating modes.
• Seamless Transition from Constant Current to Constant Voltage – Ensures smooth and accurate formation with no interruptions or spikes.
• High Accuracy & Resolution –
  • Voltage Measurement Range: 0 to 5V
  • Voltage Accuracy: ±5 mV
  • Voltage Resolution: 16-bit
  • Current Resolution: 16-bit
• Intelligent Cell Grading – Customizable grade profiles allow cell grading based on performance, ensuring consistent quality control.
• High Scalability & Flexibility – Combine channels in parallel to increase current capability, supporting dynamic testing requirements.
• Advanced Safety Features – Includes automatic shutdown on power failure, status recovery, and reverse voltage protection for safe operation.
• Turn-Key Solution – Complete system with PC computer and software, ensuring quick deployment and easy setup.
• Comprehensive Data Management – Automatic report generation, data backup, and processing with the MIMS Server Application.

• Enterprise-class server.
• Maximum system uptime
• Designed to run 24×7, 365 days a year
• M7© – Hosts up to 7 virtual machines representing 7 desktop computers
• M22 © – Hosts up to 22 virtual machines representing 22 desktop computers
• Server OS hosted on 2 Enterprise-grade SATA-SSD drives, RAID1
• Virtual Machines hosted on shared array qty of eight (14TB) Enterprise-grade SAS-3 hard drives, RAID6
• 2 Enterprise-grade PSU’s, 2 fans, 2 SATA Drives, 8 SAS-3 drives, all of which are hot-swappable CRU’s (customer replaceable units)

Efficient and Precise Cell Balancing

The Maccor Cell Balancer is engineered to:

• Independently charge and discharge each cell within a string, maintaining equal voltage levels across all cells.
• Optimize battery pack performance by preventing cell overcharging or over-discharging, ensuring longer cycle life and enhanced safety.
• Balance up to 8 cells per unit, with the ability to expand to larger battery packs by connecting multiple balancers in series.

Seamless Integration with Maccor Test Systems

The Maccor Cell Balancer is designed to integrate seamlessly with Maccor’s Mactest32.exe software, allowing users to:

• Incorporate cell balancing steps directly into their test procedures.
• Control and monitor cell balancing with real-time data visualization and automated data logging.
• Customize balancing parameters, including charge and discharge currents, ensuring precision and flexibilityfor different battery chemistries and configurations.