Products

The Hioki 3153 HiTESTER is an all-in-one solution for insulation resistance and AC/DC voltage withstand testing. It is fully programmable for automated multi-point testing, making it ideal for industrial, manufacturing, and electrical safety applications.

Key Features

• Programmable insulation testing from 50 V to 1200 V DC
• Dielectric strength testing for AC/DC voltages up to 5 kV
• Store and program up to 32 test files with 50 steps each
• Optional scanner for automatic multi-point testing
• Accurate voltage generation via PWM method, independent of supply voltage
• Ramp timer function for controlled voltage rise/fall during testing
• Digital display of measured voltage, current, and resistance
• Compact design with full remote operation capability

The Hioki 3930 High Voltage Scanner is a passive auxiliary device designed to streamline multi-point high-voltage testing when paired with the Hioki 3153 or a sequencer. Its isolated channels allow safe and efficient AC/DC voltage testing while minimizing connection changes, making it ideal for industrial testing and quality control applications.

Key Features

• Supports AC/DC high-voltage output up to 5 kV
• Multi-point testing: 8 channels per unit, up to 32 channels with 4 connected units
• Fully isolated HV I/O, control lines, and power supply
• Operates in multi-mode or single-mode scanning for flexible testing
• Compatible with Hioki 3153 program function or standard sequencer
• Fast operation with <6 ms response and recovery time
• Includes HV test leads, control connector cable, and grounding cable

The Hioki BT5525 Tester is engineered for battery production lines to detect microscopic insulation defects and contamination before shipment. It ensures safety, reduces false negatives, and accelerates high-speed testing, making it ideal for modern battery manufacturing.

Key Features

• Proprietary BDD function detects minuscule internal short-circuits caused by contamination
• Stable insulation resistance testing even in noisy environments
• Contact check function prevents erroneous judgments
• Maximum test voltage of 500 V for battery cell, module, and pack testing
• High-speed charging up to 50 mA and discharging up to 40 mA for faster testing
• Compact design allows integration into battery production systems
• Cost-effective solution for small to large battery cells and packs
• PC application for waveform review and CSV data export

Key Features:

• Fastest insulation tester in the industry with results in as little as 50 ms
• Wide test voltage range: 25 V to 1000 V with 1 V resolution
• Quick residual voltage discharge for faster takt times
• Contact check function prevents false readings from poor connections
• Short-circuit check detects micro-shorts before testing
• Built-in LAN and RS-232C for system integration
• Compact, lightweight design ideal for battery and production line testing
• Models available: ST5520 (I/O output) and ST5520-01 (BCD output)

The Memory HiCorder MR8848 is a rugged, high-speed data acquisition recorder designed for capturing critical transient events in demanding industrial and infrastructure environments.

Key Features

• Durable, shock-resistant portable design for field use
• Isolated analog channels for safe multi-system measurements
• 32 analog and 64 logic channels for complex signal analysis
• High-speed sampling to capture fast transient waveforms
• Large-capacity memory for long-duration recording
• Built-in waveform and numerical analysis for pass or fail judgments
• Optional on-site printer for secure, tamper-proof documentation

The Memory HiCorder MR8870 is a compact, high-speed data acquisition recorder designed for waveform observation and RMS variation recording in maintenance and fault analysis applications.

Key Features

• Dual recording mode for instantaneous waveforms and RMS variations
• Two isolated analog channels with 2 MW internal memory
• Real-time saving of measured values to CF card
• Synchronize two instruments to record four channels at once
• High-speed performance up to 1 MS per second
• Compact handheld design for easy field transport
• Sharp QVGA TFT wide LCD for clear waveform viewing
• Ideal for elevator, motor, inverter, and machine diagnostics

The Memory HiCorder MR8875 is a high-speed, portable data acquisition recorder designed for vehicle testing, performance evaluation, and advanced multichannel measurements.

Key Features

• 1000 V direct input with instantaneous DC and RMS measurement
• Up to 16 to 60 channels with plug-and-play input modules
• High-speed simultaneous logging down to 2 microseconds
• Real-time recording directly to SD card for long-term logging
• 16-bit high-resolution measurement for accurate results
• Direct CAN bus input for onboard vehicle analysis
• Built-in FFT and waveform calculation for advanced analysis
• Intuitive touch screen interface for fast setup and operation
• Designed to withstand vibration and extreme temperatures

The Memory HiCorder MR8880 is a rugged, field-ready waveform recorder designed to capture high- and low-voltage signals safely in industrial and maintenance applications.

Key Features

• Direct 600 V input for three-phase power measurements
• CAT III 600 V isolation for safe high-voltage testing
• Four completely isolated analog channels
• Simultaneous recording of three-phase systems plus one spare channel
• Wide operating temperature range from minus 10 to 50 degrees Celsius
• Shock- and vibration-resistant housing with side protectors
• Built-in trigger and pre-trigger functions for precise event capture
• Presets function for fast and consistent setup

The Pulse Generator MR8791 is a plug-and-play input module for Hioki Memory HiCorders, designed for precise control simulation testing of electronic control systems.

Key Features

• Outputs pulse and pattern waveforms on up to eight channels
• Supports TTL level and open-collector output signals
• Designed for control simulation testing of ECUs and control boards
• Suitable for engine, airbag, brake, and power steering systems
• Wide frequency range for pulse and logic pattern generation
• Built-in self-test function for reliable operation
• Isolated design between unit and output channels
• Compact form factor for laboratory and test bench integration

The VIR Generator U8794 is a high-precision signal generation unit designed to simulate sensor outputs for ECU inspection, component testing, and maintenance applications.

Key Features

• Generates DC voltage, DC current, and resistance simulation signals
• Ideal for ECU inspection, electronic component testing, and equipment maintenance
• Eight fully isolated output channels for safe multi-signal simulation
• High-accuracy resistance simulation with automatic current calculation
• Designed exclusively for use with Memory HiCorder MR8740 series
• Supports sensor simulation testing without physical sensors
• Compact and lightweight design for bench and field environments

The Waveform Generator U8793 is a plug-and-play module for Hioki Memory HiCorders that enables arbitrary waveform output and anomaly simulation for advanced testing scenarios.

Key Features

• Outputs arbitrary waveform signals on up to two channels
• Reproduces waveforms recorded with a Memory HiCorder up to 15 V
• Generates customized arbitrary waveforms up to 15 V output
• Built-in function generator and sweep function
• Isolated design between unit and outputs and between channels
• Supports anomaly simulation and scenario-based testing
• Includes Waveform Maker software for easy waveform creation
• Designed for use with compatible Hioki Memory HiCorder models

Applications:

• Aerospace & Defense – Avionics, MIL-STD-704, EMC compliance, 400Hz & wild frequency testing
• EV Charging & V2G/V2H Testing – On-board chargers, grid-tied inverters, smart grid simulation
• Energy Storage & Renewable Systems – Home ESS, solar PV/grid-tied inverter testing
• Industrial Power Simulation – Frequency conversion, harmonic analysis, transient simulations
• Smart Grid & Compliance Testing – IEC 61000, RTCA DO-160, IEEE 1547, and more

Applications

• Aerospace & Avionics – Frequency conversion (400Hz & wild frequency testing), MIL-STD compliance
• EV Charging & Power Electronics – On-board chargers (OBC), V2G/V2H testing, battery simulation
• Renewable Energy Systems – Solar PV/grid-tied inverter testing, home ESS & smart grid simulations
• Power Supply & Industrial Testing – AC/DC power supply evaluation, network server & data center testing
• Research & Development Labs – High-frequency power testing, compliance verification, transient simulations

High-Power 4-Quadrant AC & DC Power Source with Load Option

• Powerful & Versatile: 12kVA / kW to 21kVA / kW in a 4U chassis. Parallel units up to 168kVA/kW (single cabinet)or 252kVA/kW (dual cabinet).
• Multi-Phase Flexibility: Supports single-phase, split-phase, and three-phase configurations with AC, DC, or AC+DC output.
• Grid Simulation & Compliance Testing: Emulates real-world power grid conditions, simulating disturbances, harmonics, and interharmonics for accurate renewable energy testing (solar inverters, EV charging, microgrid, and UPS applications).
• Regenerative Efficiency: Over 90% energy recovery back to the grid reduces power consumption and operational costs.
• Advanced Control & Monitoring: SmartSource Suite enables remote control via an intuitive web browser interface with LAN, USB, GPIB, and RS232 connectivity.

High-Power 4-Quadrant AC & DC Power Source

• High Power Density: Available in 30kVA/kW, 45kVA/kW, and 55kVA/kW models, with parallel cabinets scaling up to 550kVA/kW.
• Versatile Output Capability: AC, DC, or AC+DC modes in single-phase, split-phase, or three-phase configurations.
• Dual Constant Power Voltage Ranges:
  • AC Voltage: 0-240V L-N / 0-415V L-L & 0-480V L-N / 0-830V L-L
  • DC Voltage: 0-340Vdc & 0-680Vdc
• Grid Compliance Testing: Meets global standards like IEEE 1547, UL 1741, IEC 61000-3, IEC 61000-4
• Regenerative Power Efficiency: >90% energy recovery back to the grid, reducing power waste and operational costs
• PHIL Interface for Hardware-in-the-Loop (HIL) Testing: High-speed analog I/O for real-time frequency, voltage, and current control.
• SmartSource Suite for Remote Testing: Web-based real-time monitoring and control via LAN, USB, GPIB, and RS232.

The AZX Series (Regenerative AC / DC Power Source) is a family of high power, single, split and three phase, AC, DC and AC+DC output capable Power Sources with full energy recovery to the AC mains when sinking power from the equipment under test. Available models range from 30 kVA to 440 kVA. Using a modern color touch screen based user interface for ease of use, the AZX Series is cost effective and fully programmable for both basic frequency conversion and advanced AC power line or DC power disturbance test applications requiring up to 1000 Hz fundamental frequency.

The energy recovery capability allows both sourcing and sinking of current and power up to 100% of rated power. Adding the Load Option (Option L) adds full electronic regenerative AC & DC Load programming capability to the AZX.