Products

The Hioki 3153 HiTESTER is an all-in-one solution for insulation resistance and AC/DC voltage withstand testing. It is fully programmable for automated multi-point testing, making it ideal for industrial, manufacturing, and electrical safety applications.

Key Features

• Programmable insulation testing from 50 V to 1200 V DC
• Dielectric strength testing for AC/DC voltages up to 5 kV
• Store and program up to 32 test files with 50 steps each
• Optional scanner for automatic multi-point testing
• Accurate voltage generation via PWM method, independent of supply voltage
• Ramp timer function for controlled voltage rise/fall during testing
• Digital display of measured voltage, current, and resistance
• Compact design with full remote operation capability

The Hioki 3930 High Voltage Scanner is a passive auxiliary device designed to streamline multi-point high-voltage testing when paired with the Hioki 3153 or a sequencer. Its isolated channels allow safe and efficient AC/DC voltage testing while minimizing connection changes, making it ideal for industrial testing and quality control applications.

Key Features

• Supports AC/DC high-voltage output up to 5 kV
• Multi-point testing: 8 channels per unit, up to 32 channels with 4 connected units
• Fully isolated HV I/O, control lines, and power supply
• Operates in multi-mode or single-mode scanning for flexible testing
• Compatible with Hioki 3153 program function or standard sequencer
• Fast operation with <6 ms response and recovery time
• Includes HV test leads, control connector cable, and grounding cable

The Hioki BT5525 Tester is engineered for battery production lines to detect microscopic insulation defects and contamination before shipment. It ensures safety, reduces false negatives, and accelerates high-speed testing, making it ideal for modern battery manufacturing.

Key Features

• Proprietary BDD function detects minuscule internal short-circuits caused by contamination
• Stable insulation resistance testing even in noisy environments
• Contact check function prevents erroneous judgments
• Maximum test voltage of 500 V for battery cell, module, and pack testing
• High-speed charging up to 50 mA and discharging up to 40 mA for faster testing
• Compact design allows integration into battery production systems
• Cost-effective solution for small to large battery cells and packs
• PC application for waveform review and CSV data export

Key Features:

• Fastest insulation tester in the industry with results in as little as 50 ms
• Wide test voltage range: 25 V to 1000 V with 1 V resolution
• Quick residual voltage discharge for faster takt times
• Contact check function prevents false readings from poor connections
• Short-circuit check detects micro-shorts before testing
• Built-in LAN and RS-232C for system integration
• Compact, lightweight design ideal for battery and production line testing
• Models available: ST5520 (I/O output) and ST5520-01 (BCD output)

The Hioki IM3523A LCR Meter is a high-speed, reliable measurement instrument designed for production lines, providing precision and efficiency at a competitive price point. Its contact check function ensures improved measurement reliability for consistent results.

Key Features

• Measurement accuracy: ±0.05% across DC to 200 kHz
• Rapid 2 millisecond test speed
• Wide measurement range: 5 mV to 5 V, 10 μA to 50 mA
• Continuous testing under mixed conditions (C-D 120 Hz, ESR 100 kHz)
• Built-in comparator and BIN classification functions
• Contact check for enhanced measurement reliability
• Multiple measurement parameters: Z, Y, θ, X, G, B, Q, Rdc, Rs, Rp, Ls, Lp, Cs, Cp, D (tanδ)
• Interfaces: USB, LAN, EXT I/O for automation

The Hioki IM3533 LCR Meter is a precision measurement instrument designed for R&D environments and transformer, winding, and coil manufacturing. It combines high accuracy, advanced inductance analysis, and built-in DC bias to support modern compliance and production testing.

Key Features

• Measurement range from DC and 1 mHz to 200 kHz
• High accuracy of ±0.05 percent across a wide signal range
• Built-in DC bias for HDMI compliance and real-world testing
• Dedicated modes for turn ratio, mutual inductance, and inductance difference
• Continuous testing across mixed conditions such as C-D and ESR
• High precision low impedance mode for low inductance and ESR testing
• Touch screen interface with intuitive operation
• Advanced frequency sweep testing available on IM3533-01
• Cable length compensation settings for improved accuracy

The Hioki IM3536 LCR Meter is a versatile, high-precision instrument designed for both R&D and production applications. With a broad frequency range and high-speed measurements, it ensures accurate evaluation of capacitors, inductors, and coils under real-world conditions.

Key Features

• Measurement frequency: DC, 4 Hz to 8 MHz (customizable up to 10 MHz)
• High-speed measurement: 1 millisecond per test
• High-precision accuracy: ±0.05% reading
• Low-impedance measurement from 1 mΩ with excellent repeatability
• DC bias function for simulating real-use conditions
• Ideal for evaluating capacitors, inductors, and power supply components
• Interfaces: USB, GP-IB, RS-232C for automated data collection
• Cost-effective solution for both R&D and production lines

The Hioki IM7580A is a compact, high-speed impedance analyzer for 1 MHz to 300 MHz testing, ideal for both production and R&D. It works seamlessly with the IM9201 SMD fixture for reliable component testing.

Key Features:

• 1 MHz to 300 MHz frequency range
• 0.5 ms test speed
• ±0.72% basic accuracy
• Compact half-rack size with palm-sized test head
• Reliable contact check functions
• Frequency, level, and time sweeps in Analyzer Mode
• RF I-V method for precise measurement

The Hioki IM7581 is a compact, high-speed impedance analyzer designed for accurate testing from 100 kHz to 300 MHz. It’s ideal for both production and development environments.

Key Features:

• 100 kHz to 300 MHz frequency range
• 0.5 ms fastest test speed
• ±0.72% basic accuracy
• Compact half-rack size, palm-sized test head
• Reliable contact check via DCR, Hi-Z reject, or waveform judgment
• Supports frequency, level, and time sweeps in Analyzer Mode
• Uses RF I-V method for precise measurement

The Hioki Impedance Analyzer IM7587 3 GHz provides precision, speed, and versatility for impedance measurements from 1 MHz to 3 GHz, ideal for both R&D and mass production applications in electronic component testing.

Key Features:

• Frequency range: 1 MHz to 3 GHz
• Test speed: 0.5 ms
• Measurement variability: 0.07%
• Basic accuracy: ±0.65% reading
• RF I-V measurement technique
• Compact half-rack design with palm-sized test head
• Robust contact check capabilities
• Analyzer mode: frequency and level sweeps, time interval measurements

Applications:

• Aerospace & Defense – Avionics, MIL-STD-704, EMC compliance, 400Hz & wild frequency testing
• EV Charging & V2G/V2H Testing – On-board chargers, grid-tied inverters, smart grid simulation
• Energy Storage & Renewable Systems – Home ESS, solar PV/grid-tied inverter testing
• Industrial Power Simulation – Frequency conversion, harmonic analysis, transient simulations
• Smart Grid & Compliance Testing – IEC 61000, RTCA DO-160, IEEE 1547, and more

Applications

• Aerospace & Avionics – Frequency conversion (400Hz & wild frequency testing), MIL-STD compliance
• EV Charging & Power Electronics – On-board chargers (OBC), V2G/V2H testing, battery simulation
• Renewable Energy Systems – Solar PV/grid-tied inverter testing, home ESS & smart grid simulations
• Power Supply & Industrial Testing – AC/DC power supply evaluation, network server & data center testing
• Research & Development Labs – High-frequency power testing, compliance verification, transient simulations

High-Power 4-Quadrant AC & DC Power Source with Load Option

• Powerful & Versatile: 12kVA / kW to 21kVA / kW in a 4U chassis. Parallel units up to 168kVA/kW (single cabinet)or 252kVA/kW (dual cabinet).
• Multi-Phase Flexibility: Supports single-phase, split-phase, and three-phase configurations with AC, DC, or AC+DC output.
• Grid Simulation & Compliance Testing: Emulates real-world power grid conditions, simulating disturbances, harmonics, and interharmonics for accurate renewable energy testing (solar inverters, EV charging, microgrid, and UPS applications).
• Regenerative Efficiency: Over 90% energy recovery back to the grid reduces power consumption and operational costs.
• Advanced Control & Monitoring: SmartSource Suite enables remote control via an intuitive web browser interface with LAN, USB, GPIB, and RS232 connectivity.

High-Power 4-Quadrant AC & DC Power Source

• High Power Density: Available in 30kVA/kW, 45kVA/kW, and 55kVA/kW models, with parallel cabinets scaling up to 550kVA/kW.
• Versatile Output Capability: AC, DC, or AC+DC modes in single-phase, split-phase, or three-phase configurations.
• Dual Constant Power Voltage Ranges:
  • AC Voltage: 0-240V L-N / 0-415V L-L & 0-480V L-N / 0-830V L-L
  • DC Voltage: 0-340Vdc & 0-680Vdc
• Grid Compliance Testing: Meets global standards like IEEE 1547, UL 1741, IEC 61000-3, IEC 61000-4
• Regenerative Power Efficiency: >90% energy recovery back to the grid, reducing power waste and operational costs
• PHIL Interface for Hardware-in-the-Loop (HIL) Testing: High-speed analog I/O for real-time frequency, voltage, and current control.
• SmartSource Suite for Remote Testing: Web-based real-time monitoring and control via LAN, USB, GPIB, and RS232.

The AZX Series (Regenerative AC / DC Power Source) is a family of high power, single, split and three phase, AC, DC and AC+DC output capable Power Sources with full energy recovery to the AC mains when sinking power from the equipment under test. Available models range from 30 kVA to 440 kVA. Using a modern color touch screen based user interface for ease of use, the AZX Series is cost effective and fully programmable for both basic frequency conversion and advanced AC power line or DC power disturbance test applications requiring up to 1000 Hz fundamental frequency.

The energy recovery capability allows both sourcing and sinking of current and power up to 100% of rated power. Adding the Load Option (Option L) adds full electronic regenerative AC & DC Load programming capability to the AZX.

Quantify composite layer resistance and interface resistance in Li-ion battery electrode sheets

The RM2610 Electrode Resistance Measurement System is an advanced tool designed for precise quantification of composite layer resistivity and interface resistance in Li-ion battery electrode sheets. Using cutting-edge inverse problem analysis, the system isolates and calculates resistance values critical for optimizing battery performance. Its intuitive design includes a constant current source and a multi-probe setup, enabling rapid measurements and detailed analysis.

With the ability to measure resistance variations caused by material properties, composition, and manufacturing conditions, the RM2610 accelerates the development of high-performance batteries. This system supports both positive and negative electrodes and provides visual insights into uniformity and density effects. Ideal for research and manufacturing environments, the RM2610 ensures reliable, accurate measurements essential for advancing lithium-ion battery technology.